Back to Browse

Honda CR85 Engine - Assembly

95.9K views
Jun 18, 2020
18:12

If you have some basic tools and patience, you can feel confident that you CAN rebuild your own 2 stroke motor! I will show you how! **NOTE** In this video, the outermost water pump seal is not installed correctly! Please see this video to see the correct installation! SORRY!! https://www.youtube.com/watch?v=EuXe8mQcdqk&t=1063s ★PRODUCTS USED Engine Build Kit (2003-2004 CR85. PN: WR101-104): https://amzn.to/3L9NtZe Engine Build Kit (2005-2007 CR85. PN: WR101-018): https://amzn.to/3FuJdQr Assembly Lube: https://amzn.to/3yp2D50 Assembly Grease: https://amzn.to/3YvhyoP Anti Seize Lubricant: https://amzn.to/3L49b0r LocTite Threadlocker BLUE: https://amzn.to/41U3yrL LocTite Threadlocker BLUE (50ML This is what I use): https://amzn.to/3ykqMK2 Snap Ring Pliers: https://amzn.to/3LplmW7 Crankcase Splitter/Installer Kit: https://amzn.to/3J1XW69 Hemostat Kit: https://amzn.to/3IYZIoM Hemostat Kit (Better): https://amzn.to/3ynwLOc Impact Screwdriver: https://amzn.to/3JnyV6J Torque Wrench (Excellent Value!): https://amzn.to/3kVtkv1 Hook and Pick Set (Best $ you will ever spend!): https://amzn.to/3Jp58uE Flywheel Holder: https://amzn.to/3Zufjn6 Flywheel Puller: https://amzn.to/3STII8q ★USEFUL LINKS For Information on Installing Bearing, Seals and Case Prep, please watch this video before starting your assembly: https://youtu.be/AHWisaZ5EC8 Cerakote "C" Series Air Dry System: https://www.cerakote.com/shop/cerakote-coating?cure=cera_air Vapor Blasting: https://www.houstonvaporblasting.com/ Special Thanks to: www.TBoltUSA.com ★TIMESTAMPS 0:00 Intro 0:29 Thanks Wrench Rabbit 1:24 Assembly Lube 1:41 Crank Install 1:53 Install Transmission Mainshaft Bearing Set Plates 2:11 Install Transmission Mainshaft and Countershaft 2:29 Install Shift Drum and Shift Forks 3:05 Install Crankcase Baffle 3:11 Lubricate Crankcase Dowel Pins 3:25 Install Crankcase Gasket and Dowel Pins 3:56 Mate Crankcase Halves (Don’t Forget the Breather) 4:23 Use of Crankcase Puller/Installer Tool 5:10 Install Crankcase Bolts 6:07 Lubricate Cylinder Dowel Pins 6:25 Install Piston Rings 6:55 Install Little End Rod Bearing 7:03 Install Piston Circlips 7:29 Install Cylinder 8:25 Install and Torque Cylinder Bolts 9:23 Install Stopper Arm 9:40 Install Shift Cam 10:12 Install Shift Pawls and Guide Plate Assembly 10:48 Install Shift Rod Spindle 11:07 Install Kickstart Assembly 11:44 Install Idler Gear 12:02 Install Clutch Assembly 13:24 Install Ignition Assembly 13:38 Install Flywheel Assembly 14:01 Install Water Pump Assembly 14:39 Install Clutch Actuator Arm 14:59 Install Clutch Cover 15:45 Tighten Water Pump Impeller 15:50 Install Water Pump Cover 16:00 Install Oil Drain Bolt 16:07 Install Reed Cage, Manifold and Water Return Hose 16:35 Install Swingarm Sleeve 16:54 DONE! Thanks For Watching! ★MUSIC CREDITS Grand Avenue https://www.youtube.com/watch?v=kfhoz0rCTEA

Download

0 formats

No download links available.

Honda CR85 Engine - Assembly | NatokHD