⚡ INSANE 2-Stroke Engine Rebuild! 😲

The 2000 Suzuki RM250 is almost complete! Subscribe if you care to see the completed bike (which will be insanely gorgeous). See more from this build here: https://www.youtube.com/watch?v=C5iLbfgfB8U&list=PLIYhPHL85g7F9_YLf_7KpSCrdazZ_GyIs This was supposed to be a quick top end job, but I got carried away. And the deeper I dug into it, the more surprises I discovered. Massive shoutout to @Brendon.Wheeler for the INCREDIBLE job he did powder coating the side covers and engine head! Find him on TikTok at https://www.tiktok.com/@brendon.wheeler1 Also shoutout to Brian at @BoltMotorcycleHardware for always coming through with the bolt packs! Check out what hardware they have for your bike at https://boltmotorcyclehardware.com/ Chapters: 0:00 - Intro/Teaser 0:22 - Prep/Engine removal 2:08 - Air leak test 3:09 - Top end & powervalve disassembly 6:37 - Top end cleaning 7:38 - Cylinder honing 8:24 - Top end reassembly (temporary) 10:14 - Reed replacement 11:26 - Drain oil 11:51 - Cylinder stud removal 13:43 - Right side disassembly 19:11 - Bottom end disassembly 22:20 - Cleaning cases 24:38 - Bottom end reassembly 28:24 - Crank truing 28:54 - Bottom end resumed 32:00 - Right side reassembly 35:24 - Clutch basket replacement 38:10 - Clutch / right side reassembly 39:59 - Prepping covers for Brendon 40:44 - Reassembling zinc-plated parts 43:12 - Measuring piston/cylinder 44:51 - Top end reassembly 48:32 - Reed reassembly 49:26 - Receiving powder coated parts 😍 49:59 - Resuming top end 51:36 - Cylinder head stud thread repair 53:30 - Top end reassembly for real this time 54:09 - Air leak test 2 56:55 - Powervalve reassembly 57:26 - Completing right side reassembly 1:02:11 - Engine reinstallation 1:02:52 - Spark check 1:03:21 - Adding fluids, exhaust, tank etc. 1:04:13 - First start