Stop Fixing It When It Breaks! (Crane Maintenance)

How do you stop unexpected crane downtime from killing your production schedule? In this video, Kevin Brewer, Director of Crane Service at Mazzella, compares reactive, preventive, and predictive maintenance so you can choose the right path for your facility. Moving from "fixing it when it breaks" to true reliability is critical for high-production environments. Whether you are managing a single maintenance crane or a fleet of production-critical machines, understanding the costs, safety hazards, and long-term benefits of each strategy will help you maximize your equipment's lifecycle and eliminate nuisance breakdowns. What You’ll Learn: • The real-world differences between reactive, preventive, and predictive maintenance • Why "fixing it when it breaks" often costs more in the long run • How predictive tools like oil analysis, thermal imaging, and laser measurements forecast failures • Why frequent inspections are the foundation of a reliable maintenance program • How to determine the best maintenance strategy for each individual crane in your facility Who This Video Is For: • Maintenance managers and plant operations leaders • Facility managers in high-production environments • Safety and EHS professionals concerned with equipment failure hazards • Anyone responsible for maximizing the lifecycle and reliability of overhead cranes Ready to move away from constant fire drills? Talk with one of our Crane Service Specialists to identify realistic improvements and a path forward for your facility. ► https://www.mazzellacompanies.com/company/contact-us/contact-crane-service-division/ For 24/7 Crane Service: 1-800-664-3380 ______________________________________ FREE Downloads! Overhead Crane Inspection Frequencies [Guide] https://www.mazzellacompanies.com/learning-center/download/overhead-crane-inspection-frequencies-guide/ Overhead Crane Pre-Inspection Checklist https://resources.mazzellacompanies.com/overhead-crane-pre-inspection-checklist-mazzella-crane-service Overhead Crane / Hoist Operator Daily Inspection Checklist https://resources.mazzellacompanies.com/overhead-crane-operator-daily-inspection-checklist-mazzella-crane-service Overhead Crane and Hoist Service E-Book: A Guide to Upgrades and Modernizations https://resources.mazzellacompanies.com/overhead-crane-hoist-upgrades-modernizations-ebook Hoist & Crane Service https://www.mazzellacompanies.com/learning-center/literature/hoist-crane-service/ Crane Upgrades & Modernizations https://www.mazzellacompanies.com/learning-center/literature/crane-upgrades-modernizations/ ______________________________________ Learn More! Articles, Videos, & Podcasts! Overhead Crane Maintenance Strategies Explained: Reactive, Preventive, and Predictive https://www.mazzellacompanies.com/learning-center/overhead-crane-maintenance-strategies-explained-reactive-preventative-and-predictive/ 5 Common Problems with Overhead Cranes and How to Avoid Them https://www.mazzellacompanies.com/learning-center/5-common-problems-with-overhead-cranes-and-how-to-avoid-them/ What Affects the Cost of an Overhead Crane Inspection? https://www.mazzellacompanies.com/learning-center/what-affects-the-cost-of-an-overhead-crane-inspection-2025/ What Are the Hidden Costs of Owning an Overhead Crane System? https://www.mazzellacompanies.com/learning-center/hidden-costs-of-owning-an-overhead-crane/ _____________________________________ Schedule Remote or In-Person Rigging Training Here: ► https://www.mazzellacompanies.com/liftingu/Training Contact Mazzella's Crane Service Division Here: ► https://www.mazzellacompanies.com/company/contact-us/contact-crane-service-division/ ______________________________________ In this video 0:00 - Comparing Reactive, Preventive, and Predictive Maintenance 0:50 - What Is Reactive Maintenance for Overhead Cranes? 1:00 - What Is Preventive Maintenance for Overhead Cranes? 1:13 - What Is Predictive Maintenance for Overhead Cranes? 1:32 - Why Reactive Maintenance Costs More in the Long Run 3:07 - What Is Included in a Preventive Overhead Crane Maintenance Plan? 3:57 - How Does Predictive Maintenance Work for Overhead Cranes? 6:07 - Which Facilities Need a Predictive Maintenance Strategy? 7:05 - How to Choose the Right Maintenance Strategy for Your Facility 8:29 - How to Transition from Reactive to Preventive Maintenance 9:14 - How to Build a Reliable Overhead Crane Maintenance Strategy Legal Disclaimer: Any advice, graphics, images, and/or information contained within this YouTube Channel or on any embedded videos, are presented for general educational and information purposes and to increase overall safety awareness. It is not intended to be legal, medical, or other expert advice or services, and should not be used in place of consultation with appropriate industry professionals. The information contained on this YouTube Channel should not be considered exhaustive and the user should seek the advice of appropriate professionals.